Fuel Tank Replacement Cost [Parts & Labour]

The cost of replacing a fuel tank varies depending on the size and type of vehicle. The average cost for a mid-sized sedan fuel tank is between $500 and $1,500. For a larger SUV, the cost can be as high as $2,500.

Fuel tanks are located under the vehicle’s body and are made of various materials, including steel, aluminum, and fiberglass. Some vehicles have one fuel tank holding all the fuel, while others use two or even three tanks.

One reason for having multiple tanks is safety; if one goes bad, there would be enough fuel left in another tank for driving purposes until repairs could be made.

The most common reason for replacing a fuel tank is corrosion damage. Many cars were made with metal tanks susceptible to rust over time. These tanks are now considered unsafe due to the possibility of leaks and explosions if they were hit in an accident or were involved in a fire.

How Much Does it Cost to Replace a Fuel Tank?

The average cost for fuel tank replacement is between $500 and $1,500. Labor costs are estimated between $257 and $324 while parts are priced between $1,073 and $1,155. This range does not include taxes and fees, and does not factor in your specific vehicle or unique location. Related repairs may also be needed.

The cost of replacing a fuel tank can vary depending on your vehicle type. For example, a Ford F-150 fuel tank replacement costs between $600 and $1,200, while a Honda Odyssey fuel tank replacement costs between $1,000 and $1,400.

Below is a table showing the average cost of replacing fuel tanks for various popular cars. These costs are averages and may differ depending on your car’s age and your mechanic’s location. 

Honda Civic$1,500
Honda CRV$1,600
Toyota Camry$1,100
Toyota Corolla$950
Chevy Silverado$1,200
Ford F-150$1,700
Ford Fusion$1,600
Ford Mustang$600
Nissan Altima$1,200
BMW 3 Series$1,900
Audi A4$2,700

Related Replacement Costs

The average fuel tank replacement cost is between $500 and $2,000. The exact cost will depend on your vehicle type, the fuel tank’s location, and the job’s complexity.

If your vehicle has a steel fuel tank, it will be less expensive to replace than if it has an aluminum fuel tank.

Fuel Lines

Fuel lines are one of the most common replacement parts, as they are subject to wear and tear. Fuel lines are often made from steel or copper and can wear out over time. If you have a fuel leak, it is important to replace your fuel line immediately.

The average cost for a fuel line replacement is $150-$300, depending on the type of vehicle and the length of the line being replaced. For example, if your vehicle has a long fuel line that runs from the gas tank to the engine, it may cost more than $300 to replace.

If you are unsure whether you need new fuel lines in your car or truck, take it to an auto shop for inspection and estimate before making any repairs.

Fuel Tank Parts

Fuel tank parts are an integral part of your car, and if you’re having trouble with one of them, it can be very expensive to replace. If your fuel pump is not working correctly or if there is a leak in any part of the fuel system, then this will cause your car to stall, which can be very dangerous.

Replacing a fuel pump is usually quite costly, so you may want to consider having it repaired instead of buying a new one. Fuel pumps usually don’t last as long as other parts do because they run on a constant basis. The average lifespan of a fuel pump is anywhere from 5-7 years, depending on how much use it gets each day.

Fuel Pump

The fuel pump is a critical component of your vehicle’s engine. It’s responsible for moving fuel from the tank to the engine to keep it running. If your fuel pump stops working, you could end up stranded on the side of the road.

If your vehicle has a mechanical fuel pump, it may be possible to replace it. You will need to remove some parts from under the hood, including air filters and hoses, before replacing it with a new one.

The cost of replacing these parts will vary based on what kind of vehicle you drive and where you take it for service but expect to pay at least $250 for this repair work.

Finally, the complexity of the job also affects the cost. If you need to remove other components to access the fuel tank, the job will be more expensive than if you can simply remove and replace the tank itself.

Factors that Affect Fuel Tank Replacement Costs

The cost to replace a fuel tank can vary depending on a few factors. The size of the tank, the type of fuel it holds, and the location of the tank are all important factors to consider when budgeting for this project.

Here are some factors that affect fuel tank replacement costs:

Vehicle Type

Fuel tanks come in all shapes and sizes, depending on the type of vehicle they are used in. Trucks, SUVs, and other larger vehicles have bigger tanks than smaller cars. You will have to pay more to replace them if they break down or get damaged.


The location of your fuel tank also affects its replacement cost; this includes where it sits with other components on your car’s engine and bodywork. Suppose your fuel tank is located under the hood of your car, for example.

In that case, this makes it easier for mechanics to access when they need to replace it with a new one – but it also makes it more expensive because they have less room for error when installing the part correctly on the first try.

Brand Name

The brand name of your car is a good indicator of the quality of its parts. Brand names such as Honda, Toyota, and Nissan use high-quality materials in their cars. Therefore, they tend to last longer and require fewer repairs than cars made by less-popular manufacturers like Hyundai or Kia.

A brand-name car will often need fewer replacement parts and repairs because its components are more reliable. You can expect to pay more for these cars but also get more value for your money.

Fuel Tank Size

The size of the fuel tank will also determine how much it costs to replace. Smaller tanks are cheaper than larger ones because they don’t need as much material or labor to install.

Large fuel tanks take up more space inside of the truck bed, so they may require more effort to remove and install elsewhere in the vehicle. This can add to the total cost of replacement.

Model Year

The model year of your vehicle affects the cost of fuel tank replacement because newer models are generally more expensive than older ones. Older vehicles are often cheaper than newer ones because they’re not as desirable on the used car market or because they were never very expensive in the first place.


Replacing a fuel tank can be expensive, depending on your vehicle type. The cost of replacing a fuel tank can range from $500 to $2,000, with the average cost falling around $1,200. If you need to replace your fuel tank, it’s important to get multiple quotes from different repair shops before making a decision.

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